Turnkey Services

TWAfrica Steelworks (Pty)Ltd is a manufacturing company specialised in sheet metal, mechanical and electrical turnkey solutions. Automation on any scale from the simplest of tasks to the most complex industrial solutions from design to commissioning can be realised with the specialised team of engineers at our service. The company can confidently guide any manner of client together with the sound team of mechanical, electrical, design and software engineers at our disposal. An experienced and reliable financial and manufacturing management and staff complement means that stability is achieved as a default.

We are able to supply a full range of finished products for the retail industry, design and develop turn-key automation system for the automotive, chemical, food & beverage, mining, building and warehousing industries.
We design products and or manufacture to client’s needs and requirements.
We pride ourselves on a high standard of workmanship with top quality finishes.

TWAfrica Steelworks and its network of partners will recommend and implement improvements to our clients’ specified applications. We have created new designs and conceptualised fresh ideas to suit many requirements by bringing a wealth of mechanical electrical and design experience to each project.

Clients will each receive a standard of service that one would expect from a multinational foreign company, with African expertise and dedicated one on one consulting in order to make the product required in the most efficient, affordable manner possible.

Our key manufacturing sectors include: steel, wood, glass, electrical and mechanical engineering

STEEL:
An ISO 9001accredited state of the art steel design, prototype and manufacturing workshop allows us to offer unmatched quality, from massive production runs to the simplest of one-off individual components. When it comes to light to medium industrial, retail and numerous commercial steel applications, fixtures or systems, we can confidently service your every need.
With the help of CNC punching, bending, laser, plasma, guillotine cutting, tube bending, profile design and manufacture, we can manufacture anything. All products are finished by MIG, TIG and or spot welding, grinding, polishing, pickling, sandblasting and finally powder coating and or electroplating. Services offered are:

• Robotic Welding
• Spot welding
• Stud welding
• Stud & Brush Inserting
• Tube Bending
• Powder Coating
• Electroplating
• Full Range of Amada CNC Machines including
• Laser Cutting Machines
• Laser Punch Combination Machines
• Robotic Bending
• Turret punch Presses
• Hydraulic Shears & Band Saws
• Tool, Die, Mould and Jig making. (Small to medium sized tooling)
• CNC machining – turning, milling, sparking and wire cutting
• Metal stamping – up to 200 tons

WOOD:
As one of Africa’s most modern woodwork and shop fitting teams no site is too complex to be finished and fitted by our team of experts. From individual offices to multiple retail outlets throughout the country, we will partner you up with the most suitable management team to guide you to a successful handover no matter the size of the project. With the following specialised equipment and abilities at our disposal mass manufacture is an everyday task:

• CNC Routers
• Beam Saws
• Cross Cut saws
• Spindles
• Drop head and Overhead Routers
• Edge Banding Machines
• Surface Planers
• Thickness Planers
• 16 Workstations
• 2 Spray Booths 100sqm each
Solid Surfacing specialists

MECHANICAL & ELECTRICAL DESIGN and AUTOMATION:
AUTOMATION services are provided to us through a group of specialised consultants with many years of experience working on some of the most modern, computerised, automated production lines in Southern Africa. Unique solutions are afforded to each client depending on the requirements. Nothing is impossible and tasks that have seemed such at the start have been solved and perfected through the dedication and professionalism of this experienced team.

• Turn-key Automation Solutions
• Development of Purpose Built Machines (OEM’s)
• Robotic Automation
• Conveyor Systems
• All Types of Materials Handling Systems
• Specialized Sealing, cutting & welding Applications
• Project Management
• Software Design
• PLC’s
• SCADA
• Visual Basic
• Panel Building
• Electrical Installations

As we progress from year to year, we learn to accomplish any task set before us. We are only as good as the people that manage and physically operate the machinery at our disposal. Our ability to bring together the most experienced people from a variety of manufacturing sectors allows us to successfully implement any manufacturing task. Other industrial processes that we can provide include:

• Rubber Injection moulding – any rubber parts from Natural rubber, nitrile, EPDM, silicone etc. Seals, gaskets etc.
• Silicone Extrusion – Profile and tubing extrusions for medical or sealing applications
• Plastic Injection Moulding – Machines up to 500 tons. Any parts from any plastic material.
• Light

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